METALGUARD A60
Precharged, Extended Life Antifreeze Additive Package

Product Description and Applications
METALGUARD A60 is a fully-formulated, precharged one-part extended life additive system which will make antifreeze concentrate with a minimum nitrite level of 2400 ppm or a combined molybdate/nitrite content of 1560 ppm in compliance with ASTM D 6210/6211 (product can be ordered with molybdate/nitrite blend as METALGUARD A60M). To eliminate the problematic compatibility issues of straight organic acid technology (OAT) antifreeze, WEBA Corp developed proprietary technology to make METALGUARD A60 a hybrid OAT (HOAT) additive package. This more sophisticated product allows the blender to produce an OAT-type carboxylate-based extended life antifreeze that is compatible with all major brands of both conventional and OAT-type antifreeze without the precipitation and specification downgrading problems encountered with non-hybrid products. Antifreeze made with METALGUARD A60 provides a service life of 600,000 miles or 6000 hours, with inhibitor addition required at 270,000-330,000 miles or 2700-3300 hours.

METALGUARD A60 meets TMC of ATA RP329/330 and contains no phosphates or amines, and employs mono- and dibasic organic acid salts with tolytriazole and nitrites to protect all six standard metal alloys (copper, solder, brass, cast iron, steel, and aluminum). Long-lasting phosphonocarboxylates and other proprietary ingredients provide broad-range metal corrosion protection and guard wet sleeve piston liners and water pumps against cavitation-erosion/corrosion for many years. In addition, it contains additives to minimize hot surface scaling while also preventing heat transfer surface fouling due to minor oil leakage. This additive system can be used effectively with either propylene or ethylene glycol.

METALGUARD A60 can be used effectively with either ethylene or propylene glycol. This extended life additive system can also be used with either virgin or high-quality reclaimed glycol from distillation units, reverse osmosis membranes, and most flocculation/filtration systems. WEBA Corp recommends that you send in sample of any non-virgin glycols that you are considering for use with any of WEBA Corp's additive packages to a laboratory for testing, and send us the results. We will help you determine if any pretreatment will be necessary prior to blending antifreeze to ensure compliance with all required specifications.

METALGUARD A60 is formulated to meet these Industry standards:

Nearly all of OEM automotive light-duty ad heavy-duty specifications are patterned after or identical to the ASTM standard specifications given above. For individual OEM specification compliance contact your sales representative. Note that the ASTM specifications listed include the key performance tests (ASTM D1384, D4340, D1881, D2570, D2809).

Product Specifications

 As concentrated METALGUARD A60:
 Visual Hazy, light amber liquid or choice of dye
 Specific Gravity  1.230-1.280
 pH  12.5-13.5
As concentrated Antifreeze (made with METALGUARD A60):
 Specific Gravity  1.110-1.125
 pH  9.8-10.6 (ASTM 7.0-11.0)
 Reserve Alkalinity  6 ml min.
 Freeze Point -34°F max
*Specifications available by request for propylene glycol base.

Blending and Storage Instructions
Storage and Blending: Always store concentrated METALGUARD A60 additive package at a temperature of 60ºF or higher. To make antifreeze concentrate (97.8% glycol, 2.2% additives), first charge the desired quantity of glycol to the blending tank. The glycol should first be charged to the blending vessel at a temperature of 50ºF or higher, and at a pH of 7.0-9.5. Maintain this temperature throughout the blending procedure. Based on the quantity of glycol being treated, add 2.2% by volume of METALGUARD A60 while agitating or circulating glycol (two 55 gallon drums per 5,000 gallons of glycol). Continue to agitate for 30 minutes after all of the additive package has been transferred into the blending vessel.

Water Quality and Dilution: When antifreeze concentrate is diluted to 50% by volume with water, the water of dilution must be of acceptable quality. Deionized water is the best to use, but other sources of water are acceptable as long as they contain no more than 350 ppm total hardness measured as calcium and magnesium compounds. Higher hardness levels may cause excessive inhibitor consumption, scale deposits and metal pitting.

Making Claims for Antifreeze/Coolant Blended with WEBA Corp's Additive Packages
The specifications listed in this bulletin are based on antifreeze produced with WEBA Corp's additive packages, virgin glycol and deionized water. Antifreeze blenders must demonstrate compliance with ASTM or other specifications with their antifreeze/coolant, because the quality of the glycol and water used is as important as the additive package. Note that OEM's have placed limits on the percentage of recycled glycol that can be used in factory fills as have other purchasers of antifreeze. Glycol quality specifications have also been established. Obtain copies of the specifications that you wish to meet, thoroughly read them and conduct any required tests, prior to stating that the antifreeze produced meets the specifications. WEBA Corp can provide assistance locating the necessary specifications/standards. To confirm that your finished products meet the required industry specifications, WEBA Corp recommends that you test your glycol and finished products at an accredited laboratory. Glycol should be tested for conformance with ASTM E1177 and finished products should be tested for the ASTM performance tests listed on this product bulletin. WEBA Corp can assist your company in preparing your samples for testing with pre-tests performed at the accredited laboratory. WEBA Corp will warrant our additive packages only if the recommended blending procedures are properly followed. In addition, the glycol or other base fluid used with our additive systems must meet industry or ASTM standards unless specifically exempted in our literature.

Ordering Information

 Product Code: METALGUARD A60
 Quantity options (US) 5 gal. Pail, 55 gal. Drum, 275 gal. Tote, Bulk
 Quantity options (outside US) 205 L Drum, 1000 L Tote, Bulk
 Dye Yes
 Dye Options (Color) Orange, Red or custom dye (see chart)

Quality Control
WEBA Corp additive packages are tested for conformance with product specifications and industry standards. A laboratory analysis is conducted for all production lots and shipments and a certificate of analysis is available to customers who require them.

Technical Support
WEBA Corp can answer questions about ASTM standards and industry specifications as well as help with many other questions relating to antifreeze and glycols. To confirm that your finished products meet the required industry specifications, WEBA Corp’s laboratory will help you with problem solving and testing associated with any products containing our inhibitor package.

 


 

WEBA Technology Corporation
1213 N. Sherman Ave. #351
Madison, WI 53704 USA
Tel: (608) 819-8806
Fax: (608) 237-2054
info@webacorp.com

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